As manufacturing technology advances, sustaining legacy systems presents a significant challenge. Reverse engineering services are the definitive solution for overcoming component obsolescence, allowing critical industries, from aerospace to medical, to convert physical hardware into validated digital designs ready for modern production.
At WessDel, we specialize in providing comprehensive reverse engineering services, leveraging our expertise in advanced materials and precision manufacturing to deliver exceptional results.
The WessDel Approach to Data Capture and Modeling
A successful reverse engineering project begins with accurate data capture. Simply creating a nominal surface model is not enough. Our process combines the precision of Coordinate Measuring Machines (CMM), the detail of laser scanning, and the granular insights of microscopy to create a complete and accurate digital representation of the physical part.
We go beyond the surface to reconstruct the Geometric Dimensioning and Tolerancing (GD&T), ensuring that the final CAD model is not just a copy, but a true functional equivalent. A critical part of our process is identifying derived datums that are used in the field, ensuring that our models are not only accurate but also practical for real-world applications.
Unraveling the Complexity of Materials and Finishes
Understanding the materials and finishes of a component is just as important as capturing its geometry. Our team of experts meticulously confirms the alloy and heat treatment of the original part before any replication begins. We decode the layers of coatings, primers, and adhesives to ensure that the new part will perform identically to the original.
Furthermore, we pay close attention to details like braze and weld joints, which can significantly impact inspection plans and the overall integrity of the component. This deep dive into materials science is a key part of our reverse engineering services and is where our experience with materials like titanium in CNC machining truly shines.
Rigorous Validation for Production-Ready Results
Before any design is released for production, it must undergo a rigorous validation process. At WessDel, we prove the interchangeability of our reverse-engineered parts through comprehensive fit, form, and function tests. We run pilot builds to identify and address any potential issues with fixtures or manufacturing processes.
To ensure long-term quality and consistency, we freeze our inspection plans with “golden samples,” creating a benchmark for all future production runs. This commitment to validation ensures that our clients receive not just a CAD model, but a production-ready solution.
Contact WessDel for reverse engineering services today
WessDel’s reverse-engineering services are an integral part of our engineering consulting practice. We offer a seamless, integrated approach that takes you from initial scan to full-scale production. By combining our reverse engineering expertise with our prototyping and turnkey program management capabilities, we provide a single-source solution for all your replication and manufacturing needs.
Our advanced materials know-how, including our expertise in titanium CNC machining, ensures that we can accurately replicate even the most complex components.
Contact us today to learn more about how our reverse engineering services can help you unlock the full potential of your legacy hardware.